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Process

   Gravity Casting                      

  Gravity Casting - Gravity casting is the most basic process of pouring molten aluminum into a mold; this uses gravity to fill the mold. It features a very reasonable production cost and is a good method for casting designs when reducing weight is not a concern. Since the process relies on gravity to fill the mold, the aluminum is not as densely packed in the mold as some other casting processes. 

Material use:  356.0, 369, LM25, AlSi7Mg, as customer's specification
Weight range: 0.10kg-50kg

   Low Pressure Casting

  Low Pressure Casting - Low pressure casting uses a positive pressure to move the molten material into the mold quicker and achieve a finished product that has improved mechanical properties (more dense) over a gravity cast piece. Low pressure casting carries a slightly higher production cost over gravity casting. Higher pressure casting can result in a lighter and stronger piece, but there is a higher cost associated with it.

Material use: 356.0, 369, LM25, AlSi7Mg, as customer's specification
Weight range: 2kg-50kg

  Sand Casting

Sand casting is a process in which molten metal is poured into a sand mold, created by a pattern, to make a metal part.  The sand cast process has been in existence for hundreds of years, and is very well suited for lower volume applications. 

Material use: 
HT300, HT250, HT200, HT150, HT100, GG40,  GG35, GG30, GG25,
                        GG20, GG15, Brass

Weight range: 0.1kg-80kg 

 Machined Products & Turned Parts

Machined products and turned parts are made on automated lathes which can quickly mass-produce parts from bars of raw stock. A screw machine uses cutting methods similar to that of a lathe but is highly automated. Screw machine products and turned parts are typically used to produce mid to high-volume, low-cost parts. 

Machined products are used in various industries and products from computers and military communications to automotive and medical devices. 

Material: aluminum, steel, stainless steel, brass, bronze, and various  plastic. etc.

 Metal Stampings

Metal stamping is the manufacturing process whereby a metal stamping die or a set of metal stamping dies is used to form sheet metal blanks into a three dimensional shape.

Metal stamping is applicable to many industries like automotives, computers, electrical, aerospace, etc 

Material: aluminum, steel, stainless steel, brass, bronze, etc 

 

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